High-Voltage Forklifts: The Carer Standard for Efficiency

Many Carer forklifts share a distinctive feature despite the wide variety in the range: a high-voltage power system, ranging from 96V to 144V. This design choice is the result of an engineering balance that optimizes performance, energy efficiency, and operating costs.

The push toward electric solutions in the material handling sector has led forklift manufacturers to develop increasingly advanced technologies. Carer, a leader in the design of electric forklifts for a wide range of applications, offers a lineup capable of meeting diverse handling needs—from container operations to the most demanding industrial applications, both indoors and outdoors.

One common feature across many Carer models is the adoption of high-voltage systems, used in the A, B (BH and B HD - Heavy Duty), and R series—the latter available in a lithium-ion version. This is no coincidence; rather, it aligns with Carer’s engineering mission: to maximize performance and energy efficiency while minimizing operating costs.

Carer A 160 S

The Anatomy of a Feature

One of the key advantages of high-voltage technology (96V-144V) is its ability to deliver high performance while reducing overall energy consumption. Compared to lower-voltage systems, Carer forklifts with high-voltage power supplies offer:

• Lower current draw: At the same power output, a higher-voltage system requires less current. This reduces the load on electrical components, improving system durability and optimizing energy consumption.
• Reduced component overheating: Operating at a higher voltage with lower current generates less heat, minimizing stress on wiring, motors, and inverters, which extends the lifespan of electrical parts.
• Improved efficiency: Higher voltage reduces energy losses within power components, enhancing overall system performance.
• Greater battery energy capacity, allowing forklifts to operate longer before needing to recharge. The total energy capacity of a battery is calculated by multiplying voltage by ampere-hours (Ah). At the same Ah rating, increasing the voltage proportionally increases the available energy. This is a major advantage in demanding industrial applications, where reducing charging downtime translates into higher productivity.